American Beauty Troubleshooting Guide

~ Resistance Soldering Systems ~

Never attempt to service your American Beauty^® Resistance Soldering System while it is plugged in. Please remember that all power units are rated to operate on a 50% duty cycle and at intervals not to exceed a maximum of 20 seconds at any setting. Even when operating within these guidelines you should check the power unit and handpiece for any excessive build up of heat that may potentially cause them damage.

Is your resistance soldering power unit generating any OUTPUT? Read about testing for voltage output of the power unit in our Frequently Asked Questions section of this website.

• YES, my power unit is producing positive readings when tested with a multi-meter
  • Our Expert Analysis - American Beauty^® power units incorporate a great design and receive incredible attention to detail during their construction, therefore it is not surprising that it is functioning properly.
  • Conclusion - The problem you are experiencing is most likely originating with the hand piece.
  • Course of Action - Scroll down the page to the next question.

   

• NO, I do not register any readings on the multi-meter.
  • Our Expert Analysis - There are a few possibilities at this point including an on-site power surge that tripped the circuit protection, a faulty footswitch, an internal wiring issue, etc.
  • Conclusion - We need to perform a few more intricate continuity tests and possibly "pop the hood" on the power unit.
  • Course of Action - Time to use our Repair Service  or phone us directly at (800) 550-2510 and ask to speak to our Technical Support. Its FREE, extremely HELPFUL and will likely save you a lot of time and headaches in the long run.

Is your resistance soldering handpiece generating any OUTPUT? Read about testing for voltage output of the handpiece in our Frequently Asked Questions section of this website.

• YES, my handpiece is producing positive readings when tested with a multi-meter.

   

  • Our Expert Analysis - Well...we have voltage output at the power unit and the handpiece. Guess what that leaves us with...your elements or electrodes!
  • Conclusion - Your problem is dirty or worn-out electrodes or elements.
  • Course of Action - Always keep your electrodes or elements free of burnt flux, oxidation, solder residue and other barriers to electrical conduction by using either a fine grit emery cloth, a fine tooth file or a small wire brush. It also might be time to order new American Beauty^® Replacement Electrodes & Elements.

NO, I do not register any readings on the multi-meter.

• Our Expert Analysis - While our handpieces are designed to tackle the toughest environments and soldering applications, if the handpiece has been overworked, (Always adhere to 50% duty cycle), it could have been damaged by too much heat build-up.
• Conclusion - There is likely a loose connection within the handpiece or cabling.
• Course of Action - Time to check out our Repair Service and Warranty Policy